Boost Efficiency and Cut Costs with ITW Dynatec’s ADS1 Dynafill Automatic Adhesive Feed System
- eben905
- Jun 1
- 2 min read
Eliminate waste, improve safety, and streamline operations.

Manufacturers are always looking for ways to increase efficiency, reduce labor costs, and maintain product consistency. One powerful solution? An automatic bulk adhesive feed system—like the ADS1 Dynafill from ITW Dynatec.
The ADS1 Dynafill eliminates the need for manual adhesive hopper refills, reducing labor while enhancing safety and system reliability. Designed to monitor and automatically replenish adhesive levels, it ensures uninterrupted operation and consistent adhesive quality—all while helping you cut raw material waste and avoid costly downtime.
Key Benefits of the ADS1 Dynafill System
✅ Improved Efficiency
Automatically maintains optimal adhesive levels
Minimizes interruptions caused by manual filling
Reduces downtime from clogged filters or low adhesive levels
✅ Cost Savings
Decreases labor needed for manual refills
Reduces raw material waste and spillage
Enables bulk adhesive purchasing for volume discounts
✅ Enhanced Safety
Eliminates operator exposure to molten adhesive and harmful fumes
Minimizes the risk of burns from splash-back during filling
Reduces floor hazards from spilled adhesive
✅ System Reliability & Product Quality
Sealed, positive-pressure design reduces contamination and char buildup
Consistent adhesive temperature prevents thermal shock and degradation
Limits nozzle and filter clogging, improving production uptime and reducing scrap
How It Works
The ADS1 Dynafill uses a suction wand to draw adhesive directly from a bulk container and deliver it to the hot melt hopper. A capacity sensor in the hopper monitors the adhesive level and activates the system when the level drops below a set minimum. Once the hopper is full, the system stops automatically.
Key performance features:
Operates up to 100 feet horizontally and 20 feet vertically
Accommodates adhesive slats up to ½ inch
Plug-and-play installation—no special wiring required
Standard 120 or 240 Vac configurations
Integrated control box saves time and installation effort
Optional caster base for easy mobility and refilling
Additional Advantages
Reduced Power Consumption: Maintains a consistent tank temperature by limiting lid openings
Reduced Thermal Shock: Prevents overheating due to low adhesive levels
Clean Work Environment: Enclosed system prevents adhesive spills and floor hazards
Space-Saving Setup: Allows flexible placement away from the hot melt unit
See the ADS1 Dynafill Difference
By automating adhesive feeding, the ADS1 Dynafill helps manufacturers:
Lower operational costs
Improve system performance
Create safer, cleaner workspaces
Whether you're looking to eliminate manual refilling or enhance system consistency, ITW Dynatec’s ADS1 Dynafill delivers measurable results.
📞 Contact us today to learn how the ADS1 Dynafill can support your manufacturing operations
Readers are invited to use the links below to find and contact a local adhesives representative that can help with your company's industrial adhesives needs: HAR Adhesive Technologies has a presence in seven distinct states, uniquely focused on serving the adhesives, adhesive application, and equipment needs of each region in: Ohio, Indiana, Kentucky, Michigan, New York, Pennsylvania, West Virginia